Van conversion checklist

Track decisions and checks from vehicle purchase to final weighing. Progress is saved in this browser.

1. Definition and measurements

Lock assumptions before buying.

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Identify exact vehicle variantVIN, wheelbase, roof, gross and axle limits.Measure and weigh the empty vanRecord usable space and actual starting mass.Define people, climate and autonomyAvoid designing for a use you will not have.Check the approval routeConfirm documentation and components before cutting.

2. Body and envelope

Resolve structure, moisture and access.

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Inspect rust, seals and drainsRepair before insulating.Define windows, roof vents and ventilationValidate openings and documentation.Design insulation and thermal bridgesInclude condensation control and future access.Mark hidden service routesCables, pipes and reinforcement before closing.

3. Systems

Calculate, protect and test by phase.

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Complete the energy budgetLoads, battery, solar, alternator and shore.Document wiring and protectionCable sizes, fuses, isolation and labels.Test water and drainagePressure, leaks, draining and access.Validate heating or gasInstallation, ventilation and applicable documents.

4. Interior and assembly

Build without losing weight or serviceability.

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Dry-fit modulesCheck aisle, doors and ergonomics.Define anchors and reinforcementAvoid improvised fasteners.Keep service accessPumps, fuses, tanks and connections.Update weight and budgetTrack every purchase and installation.

5. Testing and documentation

Do not close the project without checks.

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Load-test every systemSimulate a real day of use.Weigh the finished vehicle by axleUse a realistic travel configuration.Create the build fileDrawings, photos, references, manuals and certificates.Complete inspection and update insuranceAccording to vehicle, modifications and jurisdiction.

Turn the checklist into a project

The planner connects these tasks with dimensions, payload, budget, electrical and water autonomy.

Open the planner →